SATURN
ELECTRICAL INSULATION & THERMAL HEAT BARRIER ADVANTAGES
- Over 45 year history of solving
industry’s most difficult wear problems.
- Saturn’s unique rod-form
ceramic coatings are 100% molten at application.
- Most other coatings are powder
based & at best 80% molten which dramatically affects performance.
- Our application delivers ceramic
to the substrate with greater kinetic energy & thermal mass
resulting in higher substrate and particle-to-particle cohesive
bonding.
- Unparalleled protection in
abrasive, thermal and electrical applications.
- You get the best without paying
more. Our coatings are very competitively priced and provide an
outstanding value over time.
Many companies specify Saturn Ceramic Company on
their blueprints to ensure they use the best. There is no better testament
to our high quality and superior performance.
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 INDUCTION
HEATING/ WELDING/ HEAT DEGRADATION PROTECTION-
See Induction Heating Case Study
Saturn’s rod-form ceramic
provides unsurpassed electrical non-conductivity, thermal barrier
and abrasive protection. Increases overall value of parts with durable,
uniform coatings.
Extends the life of expensive
coils and other components. Prevents arcing between parts and coils,
centers, nests, etc. Reduces wear and heat transfer on rails, shields,
rollers, etc.
Saturn’s unique application
process does not over heat parts avoiding distortion or warping
and ensuring essential specifications are maintained.
Over 30 years of experience coating induction,
welding, forging and other critical components for world class companies
where the best protection available is required.
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FORGING
SKID RAILS AND ROLLERS- See Forging
Skid Rail Case Study
- Skid rails and rollers used
in induction heating forging operations are subject to extreme
heat and severe abrasion conditions guiding billets through the
heating coils.
- Forging Supervisors routinely
inspect the rails for wear & cooling leaks. When the rails
wear out, they are typically replaced with new ones to maintain
heating efficiency and avoid leaks.
- Our coating can make these
parts and countless other wear items last much longer. And, instead
of scraping the parts after one use, our coating can be reapplied
to save even more money.
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